The influence of the bend or long pipe joint at the oil suction port of the plunger pump on the vacuum degree of the oil suction port
A bent or too long pipe joint at the oil suction port of the plunger pump can indeed increase the vacuum at the oil suction port. Suction piping design and configuration play a vital role in maintaining efficient and reliable pump operation. The following is the effect of curved or long pipe joints on the vacuum of the oil suction port: 1. Flow Restriction: Bent or improperly aligned fittings can create additional resistance to the flow of oil or liquid into the pump suction. This restriction disrupts the smooth flow path, causing turbulence and pressure drop. As a result, the pump has to work harder to overcome the increased resistance, resulting in lower pressure and increased vacuum at the suction. 2. Increase friction loss: Too long pipe joints will bring more friction loss due to larger surface area and longer flow path. Frictional losses occur as fluid flows through pipes, and these losses are proportional to the length of the pipe. The longer the fitting, the greater the friction loss, which results in a decrease in pressure and an increase in vacuum at the suction port. 3. Risk of cavitation: Increased vacuum at the suction port due to bent or long pipe joints may cause cavitation. Cavitation occurs when the pressure at the suction port falls below the vapor pressure of the fluid, resulting in the formation of vapor bubbles. When these air bubbles burst in areas of high pressure, such as near the pump plunger, it can cause severe pump damage and reduced performance. JR-L-S51B-LS-20-20-NN-N-3-S1N9-A9N-NNN-JJJ-NNN JRLS51BLS2020NNN3S1N9A9NNNNJJJNNN JR-L-S51B-LS-20-20-NN-N-3-S1NE-A2N-NNN-JJJ-NNN JRLS51BLS2020NNN3S1NEA2NNNNJJJNNN JR-L-S51B-LS-20-21-NN-N-3-S1NE-A2N-NNN-JJJ-NNN JRLS51BLS2021NNN3S1NEA2NNNNJJJNNN JR-L-S51B-LS-21-14-NN-N-3-K4NE-A9N-NNN-JJJ-NNN JRLS51BLS2114NNN3K4NEA9NNNNJJJNNN JR-L-S51B-LS-21-15-NN-N-3-C2NE-A8N-NNN-JJJ-NNN JRLS51BLS2115NNN3C2NEA8NNNNJJJNNN JR-L-S51B-LS-21-20-NN-E-3-S1BE-A8N-NNN-JJJ-NNN JRLS51BLS2120NNE3S1BEA8NNNNJJJNNN JR-L-S51B-LS-21-20-NN-N-3-C2BE-A8N-NNN-JJJ-NNN JRLS51BLS2120NNN3C2BEA8NNNNJJJNNN JR-L-S51B-LS-21-20-NN-N-3-C2NE-A8N-NNN-JJJ-NNN JRLS51BLS2120NNN3C2NEA8NNNNJJJNNN JR-L-S51B-LS-21-20-NN-N-3-C2NH-A8N-NNN-JJJ-NNN JRLS51BLS2120NNN3C2NHA8NNNNJJJNNN JR-L-S51B-LS-21-20-NN-N-3-C3BE-A8N-NNN-JJJ-NNN JRLS51BLS2120NNN3C3BEA8NNNNJJJNNN JR-L-S51B-LS-21-20-NN-N-3-C3NE-A8N-NNN-JJJ-NNN JRLS51BLS2120NNN3C3NEA8NNNNJJJNNN JR-L-S51B-LS-21-20-NN-N-3-C3RF-A8N-FFF-JJJ-NNN JRLS51BLS2120NNN3C3RFA8NFFFJJJNNN JR-L-S51B-LS-21-20-NN-N-3-S1BE-A8N-NNN-JJJ-NNN JRLS51BLS2120NNN3S1BEA8NNNNJJJNNN JR-L-S51B-LS-21-20-NN-N-3-S1NE-A2N-NNN-JJJ-NNN JRLS51BLS2120NNN3S1NEA2NNNNJJJNNN JR-L-S51B-LS-21-20-NN-N-3-S1RF-A2N-FFF-JJJ-NNN JRLS51BLS2120NNN3S1RFA2NFFFJJJNNN JR-L-S51B-LS-21-28-NN-E-3-S1BE-A8N-NNN-JJJ-NNN JRLS51BLS2128NNE3S1BEA8NNNNJJJNNN JR-L-S51B-LS-21-30-NN-N-3-C2NE-A8N-NNN-JJJ-NNN JRLS51BLS2130NNN3C2NEA8NNNNJJJNNN JR-L-S51B-LS-22-20-NN-N-3-C2N9-A8N-NNN-JJJ-NNN JRLS51BLS2220NNN3C2N9A8NNNNJJJNNN JR-L-S51B-LS-23-10-NN-N-3-C2N9-A8N-NNN-JJJ-NNN JRLS51BLS2310NNN3C2N9A8NNNNJJJNNN JR-L-S51B-LS-23-15-NN-N-3-C2RF-A8N-FFF-JJJ-NNN JRLS51BLS2315NNN3C2RFA8NFFFJJJNNN To alleviate these problems, it is important to ensure proper design and installation of the suction piping. Here are some suggestions: 1. Straight and smooth piping: Use straight pipe sections and minimize the number of bends or turns in the suction line. Smooth and properly aligned pipe joints reduce frictional losses and minimize resistance to fluid flow. 2. Optimum pipe length: The pipe joint at the oil suction port is as short as possible while maintaining proper maintenance convenience. Reducing the length of the pipe joint reduces frictional losses and helps maintain a higher pressure at the suction port. 3. Proper pipe size: Make sure the diameter of the suction pipe is sized for the required flow. Undersizing tubing increases fluid velocity, resulting in higher friction losses and increased suction vacuum. JR-L-S51B-LS-23-20-NN-E-3-S1BE-A8N-NNN-JJJ-NNN JRLS51BLS2320NNE3S1BEA8NNNNJJJNNN JR-L-S51B-LS-23-20-NN-N-3-C2NZ-A8N-FFF-JJJ-NNN JRLS51BLS2320NNN3C2NZA8NFFFJJJNNN JR-L-S51B-LS-23-20-NN-N-3-S1NE-A2N-NNN-JJJ-NNN JRLS51BLS2320NNN3S1NEA2NNNNJJJNNN JR-L-S51B-LS-23-25-NN-N-3-C2RF-A8N-FFF-JJJ-NNN JRLS51BLS2325NNN3C2RFA8NFFFJJJNNN JR-L-S51B-LS-25-20-NN-N-3-C2BE-A8N-NNN-JJJ-NNN JRLS51BLS2520NNN3C2BEA8NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-C2N9-A8N-NNN-JJJ-NNN JRLS51BLS2520NNN3C2N9A8NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-C2NE-A8N-NNN-JJJ-NNN JRLS51BLS2520NNN3C2NEA8NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-C2RE-A8N-NNN-JJJ-NNN JRLS51BLS2520NNN3C2REA8NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-C3N9-A8N-NNN-JJJ-NNN JRLS51BLS2520NNN3C3N9A8NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-C3RE-A8N-NNN-JJJ-NNN JRLS51BLS2520NNN3C3REA8NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-K4N9-A9N-NNN-JJJ-NNN JRLS51BLS2520NNN3K4N9A9NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-S1AE-A2N-NNN-JJJ-NNN JRLS51BLS2520NNN3S1AEA2NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-S1BE-A2N-NNN-JJJ-NNN JRLS51BLS2520NNN3S1BEA2NNNNJJJNNN JR-L-S51B-LS-25-20-NN-N-3-S1RE-A2N-NNN-JJJ-NNN JRLS51BLS2520NNN3S1REA2NNNNJJJNNN JR-L-S51B-LS-25-24-NN-N-3-C2NE-A8N-NNN-JJJ-NNN JRLS51BLS2524NNN3C2NEA8NNNNJJJNNN JR-L-S51B-LS-25-24-NN-N-3-S1BE-A2N-NNN-JJJ-NNN JRLS51BLS2524NNN3S1BEA2NNNNJJJNNN JR-L-S51B-LS-26-20-NN-N-3-S1BE-A2N-NNN-JJJ-NNN JRLS51BLS2620NNN3S1BEA2NNNNJJJNNN JR-L-S51B-LS-26-20-NN-N-3-S1NE-A2N-NNN-JJJ-NNN JRLS51BLS2620NNN3S1NEA2NNNNJJJNNN JR-L-S51B-LS-26-22-NN-N-3-S1N9-A9N-NNN-JJJ-NNN JRLS51BLS2622NNN3S1N9A9NNNNJJJNNN JR-L-S51B-LS-26-22-NN-N-3-S1RE-A9N-NNN-JJJ-NNN JRLS51BLS2622NNN3S1REA9NNNNJJJNNN 4. Avoid air leakage: Make sure that all joints and fittings are connected tightly and reliably to prevent air leakage from entering the suction line. Air leaks will reduce vacuum and affect pump performance. 5. Increased priming difficulty: Bent or long pipe joints can make priming the pump more challenging. Priming involves filling the pump and suction line with liquid to remove air and create a continuous flow. Increased drag and turbulence caused by bent or long fittings can hinder the priming process, making it more difficult to establish proper suction and start the pump running. 6. Risk of cavitation damage: As mentioned earlier, increased vacuum at the suction port due to bent or long pipe joints may cause cavitation. Cavitation not only affects pump performance, but can also cause damage to pump components. The collapse of air bubbles can corrode and pit the surfaces of plungers, valves and other internal parts, reducing their efficiency and service life. 7. Pressure drop and flow loss: Bent or long pipe joints can cause pressure drop on the suction line. This pressure drop results in a loss of flow, which reduces the pump's ability to deliver the required amount of fluid. Insufficient flow will affect the pump's ability to meet system requirements and may result in insufficient lubrication or cooling in some applications. 8. Stress on pump components: Misaligned or overly long fittings can place additional stress on pump components. Uneven forces and vibrations caused by flow restrictions can lead to premature wear and fatigue that can affect pump life and reliability. JR-L-S51B-LS-26-23-NN-N-3-S1N9-A8N-NNN-JJJ-NNN JRLS51BLS2623NNN3S1N9A8NNNNJJJNNN JR-L-S51B-LS-26-25-NN-F-3-S1N9-A8N-NNN-JJJ-NNN JRLS51BLS2625NNF3S1N9A8NNNNJJJNNN JR-L-S51B-LS-26-26-NN-N-3-C2AE-A8N-NNN-JJJ-NNN JRLS51BLS2626NNN3C2AEA8NNNNJJJNNN JR-L-S51B-LS-27-18-NN-E-3-C2N9-A8N-NNN-JJJ-NNN JRLS51BLS2718NNE3C2N9A8NNNNJJJNNN JR-L-S51B-LS-28-20-NN-N-3-C2AE-A8N-NNN-JJJ-NNN JRLS51BLS2820NNN3C2AEA8NNNNJJJNNN JR-L-S51B-LS-28-20-NN-N-3-C2BE-A8N-NNN-JJJ-NNN JRLS51BLS2820NNN3C2BEA8NNNNJJJNNN JR-L-S51B-LS-28-20-NN-N-3-C2NV-A8N-FFF-JJJ-NNN JRLS51BLS2820NNN3C2NVA8NFFFJJJNNN JR-L-S51B-LS-28-20-NN-N-3-S1BE-A2N-NNN-JJJ-NNN JRLS51BLS2820NNN3S1BEA2NNNNJJJNNN JR-L-S51B-LS-28-20-NN-N-3-S1NE-A2N-NNN-JJJ-NNN JRLS51BLS2820NNN3S1NEA2NNNNJJJNNN JR-L-S51B-LS-28-28-NN-N-3-S1NE-A2N-NNN-JJJ-NNN JRLS51BLS2828NNN3S1NEA2NNNNJJJNNN JR-L-S51B-PC-10-NN-NN-N-3-K4BE-A8N-NNN-JJJ-NNN JRLS51BPC10NNNNN3K4BEA8NNNNJJJNNN JR-L-S51B-PC-17-NN-NN-N-3-C2N9-A8N-NNN-JJJ-NNN JRLS51BPC17NNNNN3C2N9A8NNNNJJJNNN JR-L-S51B-PC-17-NN-NN-N-3-C3NH-A8N-NNN-JJJ-NNN JRLS51BPC17NNNNN3C3NHA8NNNNJJJNNN JR-L-S51B-PC-17-NN-NN-N-3-S1NH-A8N-NNN-JJJ-NNN JRLS51BPC17NNNNN3S1NHA8NNNNJJJNNN JR-L-S51B-PC-17-NN-NN-N-3-S1RE-A2N-NNN-JJJ-NNN JRLS51BPC17NNNNN3S1REA2NNNNJJJNNN JR-L-S51B-PC-19-NN-NN-N-3-S1BF-A2N-FFF-JJJ-NNN JRLS51BPC19NNNNN3S1BFA2NFFFJJJNNN JR-L-S51B-PC-20-NN-NN-N-3-C2BE-A8N-NNN-JJJ-NNN JRLS51BPC20NNNNN3C2BEA8NNNNJJJNNN JR-L-S51B-PC-20-NN-NN-N-3-C2NE-A8N-NNN-JJJ-NNN JRLS51BPC20NNNNN3C2NEA8NNNNJJJNNN JR-L-S51B-PC-20-NN-NN-N-3-S1NE-A2N-NNN-JJJ-NNN JRLS51BPC20NNNNN3S1NEA2NNNNJJJNNN JR-L-S51B-PC-21-NN-NN-N-3-C2N9-A8N-NNN-JJJ-NNN JRLS51BPC21NNNNN3C2N9A8NNNNJJJNNN 9. Difficulty in maintenance and repair: If the pipe joint is not easily accessible due to its curved or long structure, maintenance and repair tasks become more difficult. Routine inspection, cleaning or replacement of components may require additional effort and time, potentially resulting in extended downtime. To optimize pump performance and mitigate problems associated with bent or long pipe fittings at the suction port, it is imperative to ensure proper installation, alignment and maintenance of the suction piping system. This includes using the proper pipe diameter, minimizing bends and turns, and ensuring tight connections to prevent air leaks. Regular inspection and monitoring of the suction line helps to detect any problems early and facilitates timely corrective action. Seeking guidance from pump manufacturers, industry standards and qualified professionals can provide valuable insight and expertise in designing and maintaining an efficient suction piping system for your specific application.
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