Also helps smooth hydraulic oil flow during intermittent operation of the plunger pump
Multi-element shock bottles in aircraft piston pumps are used to dampen pressure pulsations and vibrations within hydraulic systems. It helps to smooth flow and reduce the effects of pressure fluctuations that may occur during pump operation. The attenuation characteristics of multivariate buffer bottles are as follows:
1. Pulsation suppression: The main function of the buffer bottle is to suppress the pressure pulsation caused by the reciprocating motion of the plunger pump. When fluid is intermittently expelled from the pump, the surge bottle acts as a reservoir, absorbing excess pressure during the pump's discharge stroke and releasing it during the suction stroke. This process helps to reduce the magnitude of pressure pulsations, allowing for a smoother flow of hydraulic oil.
2. Reduce vibration: the reciprocating motion of the plunger pump will cause vibration in the hydraulic system. Shock bottles help absorb and dissipate these vibrations by providing cushioning, preventing them from being transmitted to other components of the system. This vibration dampening capability helps improve system performance and reduces the risk of fatigue or damage to system components.
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3. Stable pressure: The multiple design of the buffer bottle enhances its ability to stabilize the pressure in the hydraulic system. By incorporating multiple chambers or compartments, buffer bottles produce a more consistent and uniform pressure output. This stability is especially important for applications that require precise and consistent hydraulic pressure for optimal system operation.
4. Flow smoothing: In addition to suppressing pressure pulsations, the buffer bottle also helps to smooth the flow of hydraulic oil. It acts as a temporary storage device allowing continuous flow of fluid even during intermittent operation of the piston pump. This smoothing effect ensures more consistent and controlled flow, reducing the possibility of flow fluctuations and improving the overall efficiency of the hydraulic system.
5. Volume Compensation: Multi-element buffer bottles can compensate for volume changes within the hydraulic system due to temperature fluctuations or changes in fluid demand. As the volume of hydraulic fluid expands or contracts, the surge bottle adjusts its internal compartments accordingly to accommodate these changes and maintain a relatively constant pressure level.
6. Fluid storage function: The multi-element buffer bottle is used as the hydraulic oil reservoir to ensure that the plunger pump can obtain sufficient supply during the working process. By maintaining adequate fluid volumes, surge bottles help prevent cavitation and ensure consistent flow to the pump, increasing the overall efficiency and reliability of the hydraulic system.
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7. System stability: The attenuation characteristics of the buffer bottle contribute to the overall stability of the aircraft hydraulic system. By reducing pressure pulsations, vibrations and flow fluctuations, surge bottles help maintain a stable operating environment, minimizing the risk of system instability or component failure.
8. Component protection: The buffer bottle plays the role of protecting each component in the hydraulic system. By dampening pressure pulsations and vibrations, it helps prevent system components such as valves, fittings, hoses and seals from being overstressed or fatigued. This protection extends the life of these components and reduces the likelihood of premature failure.
9. Noise reduction: Pressure pulsation and vibration in the hydraulic system will generate noise. The attenuating properties of the shock bottles help reduce these noise levels, resulting in a quieter and more comfortable aircraft environment. This is especially important in applications where noise reduction is critical, such as passenger cabins or cockpits.
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10. Enhanced system performance: The attenuation characteristics of the buffer bottle improve the overall performance of the aircraft hydraulic system. Surge bottles help optimize the function of piston pumps and other hydraulic components by providing smoother flow, stabilizing pressure, and reducing vibration. This improves system response, accuracy and reliability.
11. Maintenance advantage: Adding multiple buffer bottles to the hydraulic system can provide maintenance advantages. By dampening pressure pulsations and vibrations, it helps reduce wear and tear on system components, extending their life. Additionally, volume compensation in the buffer bottle accommodates changes in liquid volume, reducing the need for frequent adjustments or manual intervention.
When selecting and implementing multi-element surge bottles, it is important to consider the specific requirements, design considerations, and regulations associated with aircraft hydraulic systems. Proper size, installation and maintenance of buffer bottles is critical to ensure optimum attenuation characteristics and system performance.
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