The compound texture has a great influence on the lubricating and sealing performance of the plunger pump. Composite texturing refers to the use of more than one type or pattern of surface textures on a plunger or other pump component. The following are some key considerations regarding the effect of compound texture on lubrication and sealing performance: 1. Lubrication performance: -Enhanced Lubricant Retention: The composite structure can form micro-reservoirs or channels that promote lubricant retention on the plunger surface. This improves lubrication performance by ensuring a continuous supply of lubricant to the sliding interface between the plunger and cylinder, thereby reducing friction and wear. - Reduced boundary friction: The presence of composite textures can help reduce boundary friction by facilitating hydrodynamic lubrication. The texture acts as a barrier, trapping lubricant within the texture pattern and allowing a lubricating film to form between the plunger and cylinder surfaces, minimizing direct contact. - Lubricant redistribution: The composite structure facilitates the redistribution of lubricant within the contact area, optimizing lubricating properties across the entire plunger surface. Texture facilitates movement of lubricant from high-pressure areas to low-pressure areas, ensuring more even lubrication and reducing the risk of localized wear or surface damage. 2. Sealing performance: - Enhancing Sealing: Composite textures can improve sealing performance by promoting better contact between the plunger and sealing components such as seals or O-rings. The texture helps to distribute the sealing force more evenly, reducing the risk of leaks and improving the overall sealing effect. -Debris and Contaminant Management: Composite texture helps manage debris and contaminants that can affect seal performance. Texture can act as a trapping mechanism, trapping particles and preventing them from reaching the sealing interface. This helps maintain the integrity of the seal and reduces the risk of premature wear or failure. -Leakage Reduction: Composite textures can help reduce leakage by improving consistency between plunger and seal components. The texture creates additional points of contact and promotes better alignment, minimizing gaps through which fluid could escape. This results in improved sealing efficiency and reduced fluid loss. 90-L-130-KT-1-NN-80-L-4-F1-H-02-GBA-23-23-20 90L130KT1NN80L4F1H02GBA232320 90L130-KT-1-NN-80-R-4-F1-F-03-GBA-35-35-24 90L130KT1NN80R4F1F03GBA353524 90-L-130-KT-1-NN-80-R-4-F1-F-03-GBA-35-35-24 90L130KT1NN80R4F1F03GBA353524 90L130-KT-2-BC-80-L-3-F1-F-03-GBA-42-42-24 90L130KT2BC80L3F1F03GBA424224 90-L-130-KT-2-BC-80-L-3-F1-F-03-GBA-42-42-24 90L130KT2BC80L3F1F03GBA424224 90L130-KT-2-NN-80-L-3-F1-F-03-GBA-42-42-24 90L130KT2NN80L3F1F03GBA424224 90-L-130-KT-2-NN-80-L-3-F1-F-03-GBA-42-42-24 90L130KT2NN80L3F1F03GBA424224 90L130-KT-5-BB-80-S-3-F1-F-03-GBA-26-26-22 90L130KT5BB80S3F1F03GBA262622 90-L-130-KT-5-BB-80-S-3-F1-F-03-GBA-26-26-22 90L130KT5BB80S3F1F03GBA262622 90L130-KT-5-BC-80-L-4-F1-F-03-GBA-29-29-24 90L130KT5BC80L4F1F03GBA292924 3. Material compatibility and wear: -Material Selection: When implementing composite textures, careful consideration should be given to material compatibility between the plunger and other pump components. Textured surfaces should be resistant to wear, corrosion and degradation caused by operating conditions and lubricants used. - Reduced wear: Composite texture helps reduce wear on plungers and other contact surfaces. By improving lubrication and distributing loads more efficiently, textures minimize friction-induced wear and extend the life of pump components. -Maintenance and cleaning: The composite texture should be designed for easy cleaning and maintenance. Texture should not promote debris buildup or impede the cleaning process, ensuring long-term effectiveness of lubricating and sealing properties. 4. Surface roughness control: Composite textures can be designed to control surface roughness, which affects lubrication and sealing performance. Through careful selection of texture pattern and depth, plunger surface roughness can be optimized to enhance lubricant retention, facilitate hydrodynamic lubrication, and improve sealing effectiveness. 5. Effect of temperature and pressure: The effect of composite structure on lubrication and sealing performance may vary with temperature and pressure conditions. It is important to evaluate the performance of a composite structure over a range of operating conditions to ensure its effectiveness within the intended operating range. Temperature and pressure affect lubricant viscosity, oil film thickness and sealing properties, which in turn affect the performance of composite structures. 6. Fluid compatibility: The compatibility of the compound texture with the pumped fluid should be considered. Certain fluids may have specific chemistries or contain additives that may interact with textured surfaces. It is important to evaluate the potential impact of fluid composition on the durability and performance of composite textures. 7. Tribological properties: The composite structure affects the tribological behavior between the plunger and the cylinder surface. Tribological aspects such as friction, wear and contact pressure distribution should be evaluated to ensure that the compound texture improves these properties. Proper lubricant selection, combined with compound textures, can further improve the tribological performance of plunger pumps. 8. Manufacturing considerations: The manufacturing process for creating composite textures should be considered. The fabrication technique chosen should be able to accurately and consistently produce the desired texture pattern and depth. It is important to ensure that the manufacturing process does not introduce any detrimental effects that could impair lubrication and sealing performance, such as residual stress or surface damage. 90-L-130-KT-5-BC-80-L-4-F1-F-03-GBA-29-29-24 90L130KT5BC80L4F1F03GBA292924 90L130-KT-5-BC-80-L-4-F1-H-03-GBA-29-29-24 90L130KT5BC80L4F1H03GBA292924 90-L-130-KT-5-BC-80-L-4-F1-H-03-GBA-29-29-24 90L130KT5BC80L4F1H03GBA292924 90L130-KT-5-BC-80-P-3-F1-H-04-GBA-38-38-24 90L130KT5BC80P3F1H04GBA383824 90-L-130-KT-5-BC-80-P-3-F1-H-04-GBA-38-38-24 90L130KT5BC80P3F1H04GBA383824 90L130-KT-5-BC-80-R-3-F1-H-03-GBA-38-38-24 90L130KT5BC80R3F1H03GBA383824 90-L-130-KT-5-BC-80-R-3-F1-H-03-GBA-38-38-24 90L130KT5BC80R3F1H03GBA383824 90L130-KT-5-BC-80-S-3-F1-F-03-GBA-26-26-22 90L130KT5BC80S3F1F03GBA262622 90-L-130-KT-5-BC-80-S-3-F1-F-03-GBA-26-26-22 90L130KT5BC80S3F1F03GBA262622 90L130-KT-5-NN-80-P-3-F1-H-03-GBA-38-38-24 90L130KT5NN80P3F1H03GBA383824 9. Experimental verification: The performance of composite textures should be verified by experimental testing. Bench or laboratory scale tests can be performed to evaluate the lubrication effectiveness, sealing efficiency and wear characteristics of composite structures under relevant operating conditions. Experimental results can help optimize the design and verify the performance enhancement provided by composite textures. 10. Long-term durability: The long-term durability of the composite texture should be considered. Factors such as abrasion resistance, corrosion resistance and resistance to fluid degradation or operating conditions should be evaluated to ensure that the composite structure will maintain its performance over the expected service life of the piston pump. By considering these additional factors and conducting comprehensive analysis and experimental validation, the effect of compound texture on the lubrication and sealing performance of plunger pumps can be effectively evaluated and optimized. Compound textures can then be tailored to enhance pump performance, improve efficiency, reduce wear and extend the life of the system.